BobUK67 Posted March 14, 2021 Posted March 14, 2021 (edited) Does anyone know where I can get replacement tailgate gas struts and if it is a common part across all Alphard models of the same vintage? Mine are shot and barely support the weght of the tailgate, especially when the weather is cold. Toyota price is eyewatering ......... Edited March 14, 2021 by BobUK67 Minor tweak
Patrick Posted March 15, 2021 Posted March 15, 2021 Have a look at https://www.sgs-engineering.com/gas-struts/fixed Hopefully they can help.
Jellybean Posted January 10, 2022 Posted January 10, 2022 On 3/14/2021 at 12:55 PM, BobUK67 said: Does anyone know where I can get replacement tailgate gas struts and if it is a common part across all Alphard models of the same vintage? Mine are shot and barely support the weght of the tailgate, especially when the weather is cold. Toyota price is eyewatering ......... Hi, did you get replacement gas struts for your tailgate? My door does not fully open so suspect weakened struts. Do Previa struts fit? 1
Rojie Posted January 10, 2022 Posted January 10, 2022 31 minutes ago, Jellybean said: Hi, did you get replacement gas struts for your tailgate? My door does not fully open so suspect weakened struts. Do Previa struts fit? I made enquires with SGS, as linked above. I note they can regas your units, upgrade them, or supply new replacements. I received a very courteous reply requesting dimensional details and attachment type. I have not, yet, followed my enquiry through to purchase. Spring expenditure ! If you have a power tailgate check for slack in the lifting/leverage mechanism too. Mine was quite slack.
Jellybean Posted January 11, 2022 Posted January 11, 2022 Have ordered a pair of struts from AliExpress, so when they arrive will report back!
Jezmond Posted January 29, 2022 Posted January 29, 2022 Hey Jellybean. I've paid deposit on Alphard 07 plate which has the auto tail gate and weakened gas struts. Really interested in how you get on with the aliexpress order please let us know
Guest Posted January 30, 2022 Posted January 30, 2022 Hi. Interested in above, incase I have the same problem later on. Hope all goes well.
Rojie Posted January 30, 2022 Posted January 30, 2022 Briefly looking at the EPC drawings, the struts seem to be the same for the manual tailgate and for the power assisted one. Check before you order !
Jellybean Posted January 31, 2022 Posted January 31, 2022 On 1/29/2022 at 11:01 PM, Jezmond said: Hey Jellybean. I've paid deposit on Alphard 07 plate which has the auto tail gate and weakened gas struts. Really interested in how you get on with the aliexpress order please let us know Hi, am awaiting delivery, but will post up once fitted. Fed up of banging my head on the door!
Jellybean Posted February 3, 2022 Posted February 3, 2022 So, my struts arrived. £23.71 36%OFF | Dampers for Toyota Alphard Vellfire (AH20) 2008-2015 Minivan Van Rear Tailgate Trunk Lift Supports Gas Struts Shock Absorber https://a.aliexpress.com/_vcLcJO Well fitting is a doddle, once the original rams have been separated from the ball joints. Mine were a swine to remove, courtesy of a Junior Hacksaw, Cold Chisel and a Hammer! Bottom line... well pleased. Manual opening is sooo different. Lift about 500mm and rams take over, fully opening the door. Same on electric lift, goes fully open, and closes fine. 1
Guest Posted February 4, 2022 Posted February 4, 2022 Many thanks Jellybean, that info will be very useful. Have a good weekend
Jellybean Posted February 4, 2022 Posted February 4, 2022 My pleasure AlfA. Think I will start a list of mods, parts used, and where sourced. Fitted LED Main Beam units, and like daylight when they're on!
Rojie Posted February 4, 2022 Posted February 4, 2022 1 hour ago, Jellybean said: My pleasure AlfA. Think I will start a list of mods, parts used, and where sourced. Fitted LED Main Beam units, and like daylight when they're on! Great idea, the list. Let us all know which main beam leds you fitted.
Jellybean Posted February 9, 2022 Posted February 9, 2022 On 2/4/2022 at 8:11 PM, Rojie said: Great idea, the list. Let us all know which main beam leds you fitted. Fitted these AliExpress specials! Have driven using them a few times, and a real improvement. £14.45 60%OFF | Carshark 360 H7 Led Headlights Canbus No Error H1 H8 H9 H11 Auto Bulb Turbo CSP Hb3 Hb4 9012 Hir2 Lamps Ice 9005 9006 Car Lights https://a.aliexpress.com/_ufyk4M
Jezmond Posted February 12, 2022 Posted February 12, 2022 Thanks for the info Jellybean much appreciated. Are they hard to fit DIY? How did you do it? Cheers
Rojie Posted February 12, 2022 Posted February 12, 2022 I just checked the part numbers for my MZ G 2006 in the EPC. They are different. I have a power door which may make a difference. I need to check more fully. So, if you have a Gen 1, as I do, proceed with caution. The Gen 2 units may not fit a Gen 1 correctly. I need some struts so will research this more thoroughly and advise.
Jellybean Posted February 12, 2022 Posted February 12, 2022 Just to clarify, mine is a 2008 Vellfire with power lift tailgate.
Jellybean Posted February 12, 2022 Posted February 12, 2022 5 hours ago, Jezmond said: Thanks for the info Jellybean much appreciated. Are they hard to fit DIY? How did you do it? Cheers You will need a substantial pole to prop the tailgate in the fully open position. Alternatively position your wife under it, if she is fairly tall! Unbolt one ram at a time and replace with the new ram, don't remove both at once! The brackets are held to the rams via c clips, inside each end of the rams. If you can get these out good on you! I used a hacksaw to cut the ball housing open, then a hammer and chisel to open the saw cut enough to fish the C clip out. Then the bracket with ball, can be easily removed. Re-fit the top and bottom brackets. Spray white grease in the ball cups, each end of a new ram. Push each end of the ram over the ball joints, they clip on. Same with the other side. Remove the pole ..... or wife! 1
Rojie Posted February 12, 2022 Posted February 12, 2022 17 minutes ago, Jellybean said: You will need a substantial pole to prop the tailgate in the fully open position. Alternatively position your wife under it, if she is fairly tall! Unbolt one ram at a time and replace with the new ram, don't remove both at once! The brackets are held to the rams via c clips, inside each end of the rams. If you can get these out good on you! I used a hacksaw to cut the ball housing open, then a hammer and chisel to open the saw cut enough to fish the C clip out. Then the bracket with ball, can be easily removed. Re-fit the top and bottom brackets. Spray white grease in the ball cups, each end of a new ram. Push each end of the ram over the ball joints, they clip on. Same with the other side. Remove the pole ..... or wife! Hi Jellybean, Thanks for the method. When finished, throw pole away, or take wife to hospital ! If I can get the correct struts, I'll get a correct mechanic, and HIS wife, to do the job for me
Jellybean Posted February 12, 2022 Posted February 12, 2022 6 hours ago, Rojie said: Hi Jellybean, Thanks for the method. When finished, throw pole away, or take wife to hospital ! If I can get the correct struts, I'll get a correct mechanic, and HIS wife, to do the job for me Best if she wears a hard hat.... with a slot to fit the door edge in, otherwise she may end up with a slot in her head!
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